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![](stephenc/IMG1105-300.jpg) |
![](stephenc/IMG1106-300.jpg) |
![](stephenc/IMG1107-300.jpg) |
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102.
Work continues on the overhead
cab
area.
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103.
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104.
Welting on on, new cab roof is
shaped and the new front wall is
offered up. |
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![](stephenc/IMG1109-300.jpg) |
![](stephenc/IMG1110-300.jpg) |
![](stephenc/IMG1111-300.jpg) |
105.
New ceiling board glued to the front wall. |
106.
Another view. |
107.
Front wall attached to the front
and curtain valance is fixed into
position to cover the joint between
the ceiling and the front wall. |
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![](stephenc/IMG1112-300.jpg) |
![](stephenc/IMG1113-300.jpg) |
![](stephenc/IMG1114-300.jpg) |
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108.
Attention now turned to the
main roof section. |
109.
First of the main roof framing
is made. |
110.
The original kitchen slant is used. |
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![](stephenc/IMG1115-300.jpg) |
![](stephenc/IMG1116-300.jpg) |
![](stephenc/IMG1122-300.jpg) |
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111.
45o angle on the front roof s
ection where it will meet the kitchen
slant. |
112.
All roof sections ready for the
ceiling board to be applied. |
113.
Ceiling board applied, skylight and
roof vent cut out and the new
framing is fixed to the Distance Wide. |
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![](stephenc/IMG1117-300.jpg) |
![](stephenc/IMG1118-300.jpg) |
![](stephenc/IMG1119-300.jpg) |
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114.
Insulation is cut and inserted.
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115.
The rear of the roof. |
116.
Insulating the front overhead cab
front wall. |
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![](stephenc/IMG1120-300.jpg) |
![](stephenc/IMG1123-300.jpg) |
![](stephenc/IMG1124-300.jpg) |
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117.
All gaps are insulated including the small gap.
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118.
With all the roofing insulation in,
the new
9mm plywood roof is put
into
the van. |
119.
Sika 710 is used along the
edges between the framing and the plywood. |
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![](stephenc/IMG1125-300.jpg) |
![](stephenc/IMG1126-300.jpg) |
![](stephenc/IMG1128-300.jpg) |
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120.
Stoll working on the roof. |
121.
Sika 710. |
122.
Sika used in the joint between the 9mm plywood roof and the kitchen slant. |
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![](stephenc/IMG1129-300.jpg) |
![](stephenc/IMG1130-300.jpg) |
![](stephenc/IMG1131-300.jpg) |
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123.
Roof transition strip. This wedge shaped slip transitions the 9mm plywood roof
to the curve on the back end. |
124.
Insulation in the rear roof curve. |
125.
Viewing the new roof from the inside. |
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![](stephenc/IMG1132-300.jpg) |
![](stephenc/IMG1133-300.jpg) |
![](stephenc/IMG1134-300.jpg) |
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126.
Inside the rear cupboard. |
127.
New down-lighters in the bathroom. |
128.
New down-light over the kitchen. |
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![](stephenc/IMG1135-300.jpg) |
![](stephenc/IMG1136-300.jpg) |
![](stephenc/IMG1137-300.jpg) |
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129.
LED strip on the top of the curtain pelmet. |
130.
The kitchen slant from the inside. |
131.
With the roof finished fitting the insulation onto the sides begins. |
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![](stephenc/IMG1139-300.jpg) |
![](stephenc/IMG1140-300.jpg) |
![](stephenc/IMG1141-300.jpg) |
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132.
It's a long and quite tedious task. |
133.
Rear nearside almost complete. |
134.
At last the insulation job is done. |
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![](stephenc/IMG1142-300.jpg) |
![](stephenc/IMG1143-300.jpg) |
![](stephenc/IMG1144-300.jpg) |
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135.
Nearside done now for the.....
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136.
.............offside. |
137.
Done. |
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![](stephenc/IMG1145-300.jpg) |
![](stephenc/IMG1147-300.jpg) |
![](stephenc/IMG1148-300.jpg) |
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138.
More
Xtratherm. |
139.
To get the Xtratherm around the back end curve of the roof and groove is cut in
the insulation. |
140.
Filling in all the gaps. |
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![](stephenc/IMG1149-300.jpg) |
![](stephenc/IMG1150-300.jpg) |
![](stephenc/IMG1151-300.jpg) |
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141.
Back wall done.
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142.
Foil placed over the back curve will keep the insulation in position. |
143.
View from the other side. |
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![](stephenc/IMG1152-300.jpg) |
![](stephenc/IMG1153-300.jpg) |
![](stephenc/IMG1154-300.jpg) |
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144.
The aluminium panels start to go
back on. The top panel is always
fitted first. |
145.
The next panel down slip up and
into the Dutch fold and so on. |
146.
As each panel is put into position,
the bottom of the panel is stapled
to the framing. |
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![](stephenc/IMG1155-300.jpg) |
![](stephenc/IMG1156-300.jpg) |
![](stephenc/IMG1157-300.jpg) |
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147.
Just the bottom Aluminium panel
to go. |
148.
View along the panel length. |
149.
Each panel is checked and
cleaned before fitting begins.
Offside top panel ready to be fitted. |
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![](stephenc/IMG1159-300.jpg) |
![](stephenc/IMG1160-300.jpg) |
![](stephenc/IMG1161-300.jpg) |
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150.
The same procedure as for the nearside. |
151.
Just the lower panel to go. |
152.
The main roof complete and ready
for the new roof aluminium.
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